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Dye Sublimation Expertise

Use large format Dye Sublimation Printing to make more of an impact and deliver more information effectively.

At Displays 2 Go, we offer our customers a complete printing solution that includes advice, design, and printing. 

What is it?

Dye-sublimation printing is a digital printing technology using full-colour artwork that works with polyester and polymer-coated substrates. Also referred to as digital sublimation, the process is commonly used for decorating apparel, signs and banners, as well as novelty items such as cell phone covers, plaques, coffee mugs, and other items with sublimation-friendly surfaces. The process uses the science of sublimation, in which heat and pressure are applied to a solid, turning it into a gas through an endothermic reaction without passing through the liquid phase.

In sublimation printing, unique sublimation dyes are transferred to sheets of “transfer” paper via liquid gel ink through a piezoelectric print head. The ink is deposited on these high-release inkjet papers, which are used for the next step of the sublimation printing process. After the digital design is printed onto sublimation transfer sheets, it is placed on a heat press along with the substrate to be sublimated.

In order to transfer the image from the paper to the substrate, it requires a heat press machine process that is a combination of time, temperature and pressure - each at varying degrees, depending on the substrate. This application will transfer the sublimation dyes at the molecular level into the substrate. The most common dyes used for sublimation activate at 350 degrees Fahrenheit / 175 degrees Celsius. However, a range of 380 to 420 degrees Fahrenheit / 195 to 215 degrees Celsius is normally recommended for optimal color.

Why is it so good?

The end result of the sublimation process is a nearly permanent, high resolution, full-colour print. Because the dyes are infused into the substrate at the molecular level, rather than applied at a topical level (such as with screen printing and direct to garment printing), the prints will not crack, fade or peel from the substrate under normal conditions.

 

Want to know more?

If you would like to know more about Dye-Sub printing, our equipment or the options available to you, please contact us. 

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We're here to help.

We would love to understand more about your requirements. Need some wide-format or fabric printing? Or perhaps you have some unusual print requirements that no-one else has managed to solve. Let one of our experts give you a call and discuss the options available. Don't worry - no hard sell, just sound advice and great ideas.

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